The aerospace industry is one of the most demanding when it comes to manufacturing. It’s a niche that requires precision, efficiency, speed, and customization for nearly every part. For that reason, a lot of modern aerospace companies are relying heavily on an industrial water cutter instead of traditional CNC machining.
In this guide, our machinists will explain why this is the case. We’ll outline what waterjet cutting is, why it’s great for aerospace companies, some common advantages it holds over CNC machining, and what types of parts you can use an industrial water cutter on.
Waterjet cutting is a manufacturing cutting process that uses high-pressure water to cut shapes out of sheet metal. The water is often mixed with small, abrasive materials to more consistently cut through metal.
While an industrial water cutter can be used to cut a wide variety of materials, it is almost exclusively used on metals within the aerospace industry.
A waterjet cutter has a 2- or 3-axis gantry that controls the position of the cutting head. Material is loaded on a table directly underneath the head of the machine. From there, the head will shoot out pressurized water and move around, cutting external and internal shapes.
Common waterjet cutters can only be used on flat pieces of metal, so the bending operation happens after the cutting operation.
Since these machines use water and not cutting tools, they don’t generate the additional heat that you would expect with CNC machines — this makes waterjet cutting one of the best options for working with temperature-sensitive materials.
Why are a lot of modern companies turning to waterjet manufacturing for their aerospace projects? It boils down to an industrial water cutter’s impressive list of benefits:
Waterjet cutting's ability to slice through various aerospace materials makes it incredibly versatile. Plus, these machines run on 2D CAD files, which allows them to cut a limitless number of unique shapes and features.
A single waterjet machine can easily work on aluminum, titanium, and non-metallic materials. This is a huge advantage for aerospace companies that work with multiple different materials.
With manufacturing accuracy of +/- 0.03 inches and the incorporation of CNC technology, waterjet cutting offers unparalleled precision. This repeatability is critical for aerospace components where every micron counts.
Since waterjet cutters don’t use any cutting tools or rotating blades, they can achieve a much smoother surface finish during use. Aerospace companies often rely on surface finishes to help with air resistance and overall safety, so this is another big selling point.
The complex geometries often required in aerospace parts, like wing truss structures, are perfectly suited to the capabilities of waterjet cutting. Advanced 5-axis waterjet machines can create incredibly complex parts in a fraction of the time.
For aerospace projects where production runs may be limited, waterjet cutting offers a cost-effective solution. Its fast operation and setup times result in lower costs, especially compared to methods like CNC milling machines.
A significant advantage of waterjet cutting is its cold-cutting nature. Unlike plasma or laser cutting, an industrial water cutter does not create heat-affected zones (HAZ) — preserving the integrity and properties of the material.
Waterjet cutting uses water as the primary cutting medium, making it an environmentally friendly process. At Rapid Axis, most of the water we use during a waterjet cutting project gets recycled and reused by the machine, further improving the process’ eco-friendliness.
Parts manufactured through waterjet cutting exhibit high stress-bearing capabilities and enhanced durability, a necessity for aerospace components that endure high, cyclic loading. Plus, maintaining consistent edges with each cut helps with the longevity of each manufactured part.
While CNC milling is a cornerstone of aerospace manufacturing, waterjet cutting offers several advantages:
As a whole, waterjet cutting has very few limitations when it comes to different parts that you can make. Speaking more specifically, a waterjet cutter can easily fabricate:
Waterjet cutting represents a leap forward in aerospace manufacturing — offering precision, versatility, and efficiency that other manufacturing options don’t. At Rapid Axis, our full-service machining capabilities includes an industrial water cutter. We can manufacture small or large batches of parts for your upcoming aerospace project. Contact us today to get a free quote.